SUSTAINABLE PACKAGING FIRM PLANS TO BE THE BIGGEST IN EUROPE

Glasgow-based sustainable packaging innovator has revealed ambitious plans for a major expansion that will make it one of the world’s biggest fibre packaging manufacturers.

Cullen Eco-Friendly Packaging is investing £15 million in a new innovation and design hub, as well as an additional factory to meet soaring global demand for its moulded fibre and corrugated cardboard alternatives to single use plastic packaging.

The growth plan will be a welcome employment boost as the firm is set to create more than 120 new jobs in its Glasgow, Scotland site. Openings at Europe’s only combined manufacturer of moulded fibre and corrugated cardboard range from product design–where specialists develop the next world-changing sustainable product–to engineers and operators of Cullen’s in-house manufactured, bespoke machines that power its 15 production lines that already produce 470m pieces per year.

The expanded manufacturing facility grows the physical site to 14 acres and means Cullen can double its output to more than one billion pieces per year. The products are everything from the ubiquitous supermarket avocado trays, coffee shop cup carriers and vital healthcare products made of moulded fibre created on site, to more intricate bespoke packaging that protects everything from fine wines to high end electricals.

Leading global fast food chains, supermarkets, and major national healthcare services are driving a rethink in plastic packaging. In response, for these customers and more, Cullen is launching its new world-class innovation design hub on its expanded Glasgow site.

Earlier this year the Cullen team developed one of the world’s most innovative moulded fibre dry goods packaging products, The Fibre Bottle of which the company produces 270m units per year. The innovation enables brands producing goods such as vitamins, supplements, dry foods, homecare and horticultural products to remove 270m single-use plastic bottles or pouches from shelves annually.

David MacDonald (pictured above), Cullen ECO-Friendly Packaging’s Owner, said: “It’s hugely exciting. The world’s biggest companies, across multiple industries, are looking to moulded fibre to solve many of their sustainability challenges faster than seems possible. To win, they need disruptive thinking – brilliant design and inspired innovation – but they also need those new products made at scale.

That’s the really hard part but we rise to that seemingly impossible and urgent challenge. Indeed, the expansion further enhances our ability, enabling Cullen to deliver more than one billion compostable and recyclable products per year. That makes us almost unique, globally, at helping to solve the biggest packaging challenges we’ve ever known.”

He added: “We have customers in over 34 countries, and our exports have tripled in the last five years. Across the whole business we have grown exponentially and expect that growth to continue at pace.

I’m glad to be able to continue to increase game-changing capacity in our Scottish home. We have talent here, an incredible workforce, so are excited to create green careers that people can be truly proud of.”

Sian Sutherland, co-founder of A Plastic Planet said “In our work at A Plastic Planet, we encounter many groundbreaking organisations, but rarely do they have the experience, ambition, talent and innovation of Cullen.  They are the real deal; totally focused on the right metrics of success – people and planet before profit.   

Cullen is a business that has the potential to eliminate billions of pieces of toxic, indestructible plastic and sees no limit to the positive impact they can drive. Ideas are a start, but implementation is everything. Cullen’s ability to scale rapidly and execute a big vision is extremely unusual”.

Cullen’s self-funded investment comes on the heels of fast rising global demand for its products. It supplies global names in 34 countries in the medical, food and drink, produce, retail and industrial sectors. It already makes 30 million square metres of corrugated (cardboard) packaging per year, and cleverly uses the offcuts in its on-site closed loop recycling facility to make moulded pulp, an environmentally-friendly ‘fibre’ used in turn for packaging that, when finished with, can be disposed of on the compost heap.